CHAPTER 05: MANUFACTURING INDUSTRY




Definition of Terms:
Manufacture is the situation of uses of machine to make goods or materials, usually in large number or amounts. Manufacturing is the process or business of producing goods in factories (also known as production). Industry is any form of economic activities in which people produce goods or provide services for their uses or sales.

Manufacturing industry is an industry that involves large scale of production of goods using machines. Industrialization refers to the establishment of industries in a country on a given area (alternatively; it is when the country develops many industries). An important note: Manufacturing industry also refers to the secondary industries; because, products of primary industries turn them into useful products.

Types of Manufacturing Industry
Manufacturing industries are involved in converting raw materials into semi processed or finished products. Therefore, manufacturing industries can be into two broad categories:
1.      Processing industries
2.      Fabrication industries.
1. Processing Industries: These are industries that use raw material from the primary industries and convert them into goods that can be used as raw materials. Examples of processing industries are cotton ginneries, coffee factories and sisal factories.

 2. Fabrication Industries: Are industries that use raw materials from processing industries to come up with new products. Most of these industries use steels to make machinery.
                                                                                                                                
Note: Sometimes, manufacturing industries are as light (processing) and heavy (fabrication) industries: 1. Light industries: Involves in manufacturing products that are not bulky or heavy. Examples of light industries include food processing, printing, electronics, textile, plastic and cosmetics industries among others.

2. Heavy industries: Involves in manufacturing heavy and bulky products. These are made by using raw materials like iron and steel. Examples of heavy industries are car making industries and ship building industries among others.

Conditions for Location of Manufacturing Industries
Factors influencing or facilitating the location of manufacturing industries involves the decision to establish an industry in a particular place in depending a number of factors as follows:

1. Availability of raw materials. The presence of raw material is an important factor to the establishment of manufacturing industries in an area and in the country as well.

2. Availability of energy and power supply. Industries cannot be established without energy or power. The availability of power and energy in an area such as coals, petroleum and electricity tends to influence the manufacturing industries to be established in order to reduce the cost for transporting powers and energy to the industries.

3. Presence of labor or man power. Human resource is an important factor in the location of industries. Manufacturing Industries needs skilled and unskilled workers to support the works in industries.

4. Availability of capital. A lot of money is needed in the investment of manufacturing industries, like money for establishing infrastructures, importing raw materials, payment for workers among others.

5. Presence of market. Availability of market close to the industry may cut for costs of transportation from industrial areas to the market areas; hence, an industry can be established.

6. Presence of transport and communication. The industrial area must be well linked with transport and communication system from the source of raw materials, to the industrial area as well as to the market area by road, railways, ports and communication networks.

7. Government support. Government policies and supports play a big role in influencing the establishment of manufacturing industries. The government support and encouragement may facilitate for the concentration of industries in an area. Government support can be provision of loans, security, incentives, services, and infrastructure to the industrial owners.

8. Availability of water Supply. Most of industries needs lot amount of water in their operations, like cooling machines, washing raw material and in making ingredients in various products, hence, constant water supply is required.

9. Industrial inertia and historical factors. The tendency of old industries where they are located even when the factors favoring their location are no longer important (this is referred as industrial inertia). In addition, this may be due to reason such as availability of skilled and experienced labor, well-developed transport and communication networks and the fear for the expenses may be incurred in moving to the new place.

Factors Limiting for the Establishment of Manufacturing Industries
The followings are factors or reasons hindering for establishment of manufacturing industries: Lack of capital, poor government support, shortage of skilled labor, poor transport and communication system, high competition in markets, poor water supply, poor energy and power supply, high competition from other economic sectors, such as mining, challenges from environmentalists on the issue of environmental protection and shortage of raw materials.
 Importance of Manufacturing Industry

Manufacturing industry contributes to the economic growth and development of a country. Manufacturing industry is important in the following some of reasons:

Act as source of employment: When manufacturing industries are established, they require people to work in them, hence act as the source of employment to the people in the country.
                                                                                                                      
A source of foreign currency (foreign exchange): The products that are manufactured in a country are exported to other countries, and this generates foreign currency in the country.
                                                                                       
It stimulates the development of infrastructures:  Industries require proper transport and communication infrastructure to function well, hence led to the development of infrastructures like roads, railways, and water and airways.                                                                                   

It leads to the development of agricultural production: Most of manufacturing industries obtain raw materials from agricultural production in order to manufacture readymade goods, hence facilitate for the increase of agricultural production.
                                                                                         
Improve international relations:  Production from manufacturing industries improves international relations through international trades that make interaction among the people of different countries and continents.                                                                                                          

Reduces dependence on imports: A country that is well developed in manufacturing industries is able to meet the needs of its people, hence may reduce dependence on importation from other countries.
                                                                                                                                                              
It encourages to the improvements of social services:  Social services like water supply, power and energy supply, education and health services.                                                                                  

Encourages on the exploitation of resources: Manufacturing industries needs natural resources like minerals, materials from forest and water to make read-made goods that ready to be used, hence may encourage on the exploitation of natural resource.
                                                                                                                                                        
Negative Impacts or Effects of Manufacturing Industry
Manufacturing industries have the following effects, both on environmental, economic and social aspects:

1.      Lead to land degradation: This is because on clearing the forest for establishing industries and extraction of raw materials and natural resources on the land.
                                                                                                                                    
2.      Cause for environmental pollution: This is through air pollution, water pollution, land pollution and noise pollution, through emission of chemicals, smokes, and waste disposal that pollute the environment.                                                                                            

3.      Lead to the occurrence of diseases:  These diseases are due to pollution on the environment that caused by industries. Pollution of water may lead for water borne diseases like typhoid, diarrhea and cancer. Air pollution may cause for diseases like Tuberculosis (TB) and bronchitis; while noise pollution may cause for disease like mental problems and stress.
                                                                                                                    
4.      Decline of other economic activities: This is due to the fact that, people and the government may involve much on manufacturing industries, hence other economic activities like tourism, lumbering, to mention a few, may decline.                                                                                                                 

5.      Cause for overpopulation: Development of manufacturing industries may cause for the overpopulation in an area, hence may lead for the eruption of communicable diseases, increase of crimes, shortage of food and social services.      

Industrial Pollutants
Pollutants are substances that make air, water, soil (environment) to be harmful or polluted. Industrial pollutants are substances that produced by factories that cause pollution on the environment.  Pollutants from industries are into four types that are namely below:

1. Gases pollutants: Industrial activities results on the emission of harmful smokes and gases into the atmosphere. Such gases include sulphur dioxide, carbon dioxide, carbon monoxide, nitrogen oxide, and other hydrocarbons.
                                                                                                                                     
2. Particulates or particles: Sometimes industries emit harmful particles, into the environment in the course of their activities. These particles include dust particles, pieces of glass and plastics among others.                                                                                                                                       

3. Noise: Noise is a loud, unwanted and disturbing sound. Most of industries produce a lot of noise from the machines they use.
                                                                                                                                                               
4. Liquid: Liquid pollutants are all harmful fluid. Emitted harmful liquids from manufacturing industries are; sewage oils, toxic chemicals among others.
                                                                                                                                                                   
Ways which can be used to Reduce Industrial Pollution
The following are the ways in which can be used to reduce industrial pollution:

1.      Industries should be allocated away from residential areas.
2.      Recycling of industrial waste materials should be encouraged.
3.      Complete combustion of fuels in industrial machines should be observed.
4.      Industrial wastes should be well lubricated to reduce noise pollution.
5.      There should be establishment and enforcement of proper rules and law to guide industrial owners on how to treat and dispose of the various wastes.
6.      There should be other activities developed to avoid over dependency on manufacturing industries only.
7.      Environmental Impact Assessment (E.I.A) should be carried out before establishing manufacturing industries.

Types of Manufacturing Industries that are found in East Africa
There are different types of manufacturing industries in East Africa. They can be grouped as:

1. Energy and power industries: These industries deal with generation of electricity e.g.  Hydroelectric Power (HEP) as well as extraction of gas and refining of oil.
                                                                                                                             
2. Metal Industries: Metal industries, are industries that are involved in the production of finished products from iron and steel. Examples of these industries are those, which manufacture iron sheets for roofing.                                                                                                                                                   

3. Lumbering industries: These are industries produce timber, wood, pulp, and other materials from like papers.
                                                                                                                                      
4. Food processing industry: These are most common among the East African countries. They process agricultural products and produce into other new products.                                                                                                                       

5. Textile industries: They process fibers from cotton, wool and other fibers into finished products such as clothes. Examples of textile industries are Mwatex, Kilitex, and Sunguratex.                                                                                                                             

6. Chemical industries: These industries produce products by using mixture of chemicals. Examples of products produced by these industries are; soaps, fertilizers, toothpaste, and plastics.
                                                                                                                                        
7. Tobacco processing and cigarettes making industries: In Tanzania there are several tobacco processing and cigarettes making industries mostly located in Dar es Salaam.

Cars Production in Japan
Japan is an island country that found in the part of East Asian continent. Japan is made up by islands like Honshu, Hokkaido, Shikoku among others. Japan is among of the industrialized countries in the world. It is also among of the leading countries in manufacturing cars like Toyota, Isuzu, Suzuki and Mitsubishi as well as auto car parts.

Factors Influencing for the Growth of Cars Manufacturing in Japan
The growth of car manufacturing in Japan has been influenced by the following factors:


a)      Technological development.
b)      Adequate capital.
c)      Market availability
d)      Availability of manpower or labor
e)      Good infrastructure.
f)        High degree of government support.



Production of Electronic Equipment in South Korea
South Korea is located in Eastern Asia. South Korea produces electronic equipment like television, iron, watches, radios, memory cheeps (memory cards), calculator, and video players. Most of the leading companies that produce electronic equipment than others are: LG, and Samsung.

Factors have led to the development and growth of South Korean’s electronic equipment industry:


1.      Adequate capital.
2.      Availability of labor.
3.      Advancement of technology.
4.      Government support.
5.      International relations.
6.      Well-developed infrastructure.
7.      Availability of energy.



Industries in Tanzania
Textile industries in Tanzania developed in the year of 1970’s by the effort of the government. However,  with the liberalization of the economy in 1990’s, led to the collapse of textile industry such as Mwanza textile industries, Musoma textile industries, and those survived operated at minimal production capacities.

The Tanzanian government has made a big effort to revive the textile sectors through privatization, joint venture and encouraging investment by reducing duty of paying tax, simplifying export procedure and relaxing exchange controls. The following are the some of the problems facing textile industry in Tanzania:
1.      Outdated machinery.
2.      High cost of spare parts.
3.      Lack of personnel.
4.      High competition from second hand clothes (called mitumba)
5.      High taxes.
6.      Lack of capital.
7.      Poor infrastructure.
8.      Poor management and administration.
9.      High cost of chemicals that are used in color mixing.
Ways to be done in Order to Encourage Development of Textile Industries in Tanzania:
1.      The government should support the textile industries financially.
2.      There is a need for the textile industries to be up to date in terms of technology.
3.      Market research should be a conducted into development of new products that give an edge to the textile industries.
4.      There should be improvements of transport and communication.
5.      The government should come up with reasonable policies for the textile industries.
6.      There is a need to train enough labor related technical expertise in textile industry.
7.      There should be an improvement of textile industries.

Lessons Tanzania Learn from Japan and South Korea’s Industries
The following are some of the reasons in which Tanzania have to take a lesson from Japan and South Korean’s industries:

1. Manufacturing industries in South Korea and Japan are well managed. This is the lesson to Tanzania industries.

2. The well-developed transport and communication in South Korea and Japan play the big role in development of industries. Through this, also Tanzania should develop its transport and communication infrastructure, so as textile industries and other industries to develop.

3. Japan and South Korean’s industries have developed because of emphasis or research. The Tanzania textile industries should therefore carry out research in order to improve their products and methods of production.

4. The spirit of commitment and hard work played a major role in the industrial development of Japan and South Korea. Also, Tanzania should encourage commitment and hard working in its industries.

5. Tanzania should produce high quality products in its industries as Japan and South Korea does.

6. Tanzania should keep up to date its industries as Japan and South Korea do, to keep up with technological advancement.

7. Japan and South Korea exploit different resources of energy, making power cheap and reading available. Tanzania should follow this example and exploit various sources of power and energy rather than depending on hydroelectricity. This will make energy and power more cheap and available to industries.

TRIAL QUESTIONS

1. Define the following terms:


a)      Pollution
b)      Industry
c)      Manufacture
d)      Manufacturing industry
e)      Industrialization


2. In what ways is the manufacturing industry is very important to Tanzania.

3. (a)  Name the types of industrial pollution.
    (b) State four ways of reducing pollution from industries.

4. Explain for the impacts of manufacturing industries on the environment.

5. What are sources of industrial pollutants and how industrial pollutants affects environment and people as well.

6. Highlight five points on the factors influencing location of manufacturing industries.

7.  Write short notes on the types of manufacturing industries.

8. Discuss for the Factors influenced for growth of cars (automobile) manufacturing industry in Japan.

9. Describe the problems facing textile industries in Tanzania and ways to be used to alleviate such problems.

10.  Which lessons may Tanzania learn from South Korean’s electronic equipment industry?

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